Chemical Industry

Chemical and Agrochemicals

The industry 4.0 solutions for chemical industry

The Chemical industry is one of the primary process industries. The industry manufactures products which touch our daily lives. Many of the products are hazardous, so proper control of the manufacturing process and the entire supply chain are necessary.

Ecubix Smart factory and Smart Channel solutions are best fits for addressing these challenges faced by the chemical industry. Our Industry 4.0 solutions for agrochemical industry are specifically beneficial in empowering you to meet compliance and product quality while optimizing overall manufacturing efficiency.

Challenges of the Hour

Tackle the changing landscape of the industry. Get the assistance you need!

Compliance

Safety, environmental compliance & reporting requirements are demanding. We help increase throughput and maximize yield and safe energy for continuous and batch processes.

Raw Materials

Rising material costs & tightening margins are giving lower returns while increasing demands. With increased asset reliability, manufacturing efficiency and availability, Ecubix solutions help the industry thrive.

Product Quality

Product quality and repeatability in continuous and batch processes are crucial for sales as well as input costing. Our solutions contribute to compliance and quality accuracy for both.

Cost

The industry has to deal with hefty transportation charges for finished goods, which poses an even more significant challenge due to the competition. Our digital solutions help optimize asset utilization, resulting in cost reduction.

Value-Augmentation

Our solutions enable

Hazard recognition

  • Runaway reaction detection
  • Reactor/exchanger fouling notification
  • Quantitative leak detection
  • Corrosion monitoring/notification
  • Event detection from failure mode effects analysis (FMEA) and process hazard analysis (PHA)
  • Emission monitoring and control
  • Cybersecurity

Regulatory compliance

  • Continuous environmental monitoring system (CEMS) history
  • Flaring event detection/notification
  • Water outfall monitoring
  • NOX/SOX/carbon abatement system monitoring
  • Compliance reporting system
  • Structural Integrity
  • Incident Management
  • Carbon Accounting
  • Interlock Management

Process optimization

  • Batch tracking/management & use of ISA batch structure
  • Operating limit run rule monitoring and notification
  • Real-time integration with quality data
  • Integration with simulations for real-time comparison
  • Tracking of tank inventory for process flow decision making
  • Real-time energy and material Checks & balances
  • Manual operator round collection

Operational intelligence

  • Automated KPI calculation
  • Unit/site/enterprise aggregation
  • Integration to advanced analytics and business intelligence platforms
  • Energy Efficiency, Analytics, KPIs & Reporting
  • Increased yields & Batch consistency
  • MES integration & Globalization

Asset health

  • Conditional data collection and history
  • Integration with maintenance systems (CMMS) for automated work order and preventive
  • maintenance input
  • Asset Maintenance Costs
  • Monitoring Asset Health & Performance

Cost Optimisation & and OEE correction

  • Manual equipment inspections
  • Asset Reliability & Availability
  • Loss tracking and overall equipment effectiveness (OEE) calculation
  • Value Chain optimization
  • Carbon Accounting

Connected workers

  • Context-aware and location-based monitoring
  • Boost worker productivity
  • Safer operations
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Need advice? Discuss your pharmaceutical company’s requirements with us!

The Chemical Industry’s Digital Transformation will assist extend equipment life and reduce downtime. Utilize our Industry 4.0 Solutions to abide your chemical industry’s smart facilities.

Solutions

Industry 4.0 powered innovations redefining capabilities and efficiency

Smart Factory

Solutions to unleash the power of data, IIoT, AI/ML to make factories more efficient and reliable.

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Smart Factory

Smart Supply Chain

Integrated logistics management and innovative solutions to deliver cost reduction, enhance visibility, improve reliability and optimum pipeline inventory.

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smart supply chain

Smart Channel

Solution providing 360-degree visibility of supply channel even till end consumer and enabling actionable insights using powerful AI/ML tech, backed by rich channel data.

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Smart channel solution

Smart Sales

Solution fostering seamless collaboration between field teams & management at workplace, comprising Field Force Reporting, Sales & Distribution solutions, and database to optimize sales & marketing.

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Smart Sales

Smart OT Security

Implementing data-diode based solutions reinforcing IT-OT integration security by isolating and fortifying critical OT assets.

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eCubix: The Top Choice for Industry 4.0 Solutions with Accredited By:
cmmi-level-3
ISO_9001-2015
ISO-27001
GESIA

Navigate to a solution that best fits your project.

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